Fig 26 shows a schematic of the mechanism layout for a mechanical toy. Turning a handle on the side makes a figure wave its arm up and down while simultaneo...

Assessment: Design & Technology 0445 | Paper 4 Mock 01 | Graphic Products Subject: Design & Technology - 0445

Question 1 Report

Fig 26 shows a schematic of the mechanism layout for a mechanical toy. Turning a handle on the side makes a figure wave its arm up and down while simultaneously rotating on a circular turntable. The mechanism inside the toy must convert the single rotary input from the handle into two different output movements.

diagram

(a) Name a mechanism that could convert the rotary motion of the handle into the up-and-down motion of the figure's arm. [1]

(b) Explain how this mechanism works to produce the up-and-down arm movement. [2]

(c) The handle shaft must transmit rotation at 90 degrees to drive the horizontal turntable. Name a suitable gear type that can transmit rotary motion through a 90-degree angle. [1]

(d) The gear on the handle shaft has 12 teeth and the gear on the turntable shaft has 36 teeth. Calculate the gear ratio. Show your working. [1]

(e) State how many complete turns of the handle are needed for one complete rotation of the turntable. [1]

Answer Details

(a) A cam and follower mechanism converts the rotary motion of the handle into the up-and-down motion of the figure's arm. [1] This is the standard mechanism for producing controlled reciprocating or oscillating output from a rotary input, and it is widely used in toys, engines, and automated machinery.

(b) A cam is a specially shaped disc (or lobe) fixed to the rotating handle shaft. As the handle turns, the cam rotates with it. The cam profile has a varying radius from its centre: some portions bulge outward (the "rise") while others sit closer to the centre (the "fall"). [1] A follower, which is a rod or lever connected to the figure's arm, rests against the cam surface. As the cam rotates, the changing radius pushes the follower upward when the high-radius lobe passes underneath it, then allows the follower to drop back down (under gravity or spring return) as the low-radius portion comes around. [1] This continuous rotation produces the repetitive waving motion of the arm.

(c) Bevel gears transmit rotary motion through a 90-degree angle. [1] A pair of bevel gears has cone-shaped teeth cut along angled faces, and the two gear shafts meet at right angles. When one bevel gear turns, its angled teeth mesh with the partner gear and redirect the rotation by 90 degrees, making them ideal for driving the horizontal turntable from the vertical handle shaft.

(d) The gear ratio is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driver gear:

\[ \text{Gear ratio} = \frac{\text{Teeth on driven gear}}{\text{Teeth on driver gear}} = \frac{36}{12} = 3 : 1 \]

The turntable gear is three times larger than the handle gear. [1]

(e) 3 complete turns of the handle are needed for one full rotation of the turntable. [1] Because the gear ratio is 3:1, the driven gear (turntable) turns three times slower than the driver gear (handle). For every three rotations of the smaller 12-tooth gear, the larger 36-tooth gear completes exactly one rotation. This speed reduction also means the torque at the turntable is three times greater than the torque applied at the handle, though speed is sacrificed.

Download The App On Google Playstore

Everything you need to excel in your exams

Green Bridge CBT Mobile App
Personalized AI Learning Chat Assistant
200,000+ Exam Questions Across IGCSE, JAMB, WAEC & NECO
Over 3,900 Lesson Notes
Offline Support - Learn Anytime, Anywhere
Green Bridge Timetable
Literature Summaries & Potential Questions
Track Your Performance & Progress
In-depth Explanations for Comprehensive Learning