A company producing garden furniture must decide whether to make its products in large batches held in stock, or in smaller batches made to order. Analyse t...

Assessment: Design & Technology: Product Design 9252 | Paper 1 Mock 01 | Technical, designing and making principles Subject: Design & Technology: Product Design - 9252

Question 1 Report

A company producing garden furniture must decide whether to make its products in large batches held in stock, or in smaller batches made to order. Analyse this decision, referring to cost, capacity, stock and customer service. [8]

Answer Details

The decision is a trade-off between efficient, low-cost production and avoiding stock risk while meeting customer expectations.

AreaLarge batches made to stockSmaller batches made to order
CostEach changeover is spread across many units, reducing unit cost. [1]More frequent setups increase time and cost per unit. [1]
CapacityPlant runs efficiently, but may be occupied for a long time so urgent work cannot be fitted in. [1]Can respond to particular orders, but capacity must be available when orders arrive. [1]
StockUses money and storage space and risks unsold seasonal garden furniture. [1]Little finished stock is held, so less capital is tied up and fewer unsold goods are made. [1]
Customer serviceProducts can be delivered immediately from stock, which can win orders. [1]Customers wait for production, but the firm does not make goods that are not sold. [1]

A supported judgement is to make the best-selling, predictable lines in larger batches while making less certain lines to order. This combines fast delivery where demand is known with lower stock risk elsewhere. Sustained analysis across at least three areas and a judgement gains [7–8].

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