Fig. 10 shows two pieces of mild steel being joined. The metal has been selected for its specific properties that make it suitable for this application. Dif...

Assessment: Design & Technology (9-1) 0979 | Paper 3 Mock 01 | Materials Subject: Design & Technology (9-1) - 0979

Question 1 Report

Fig. 10 shows two pieces of mild steel being joined. The metal has been selected for its specific properties that make it suitable for this application. Different metals have different properties that affect how they can be worked and used. The choice of metal depends on the functional requirements of the product.

It can be fixed if it breaks. It is made in a shop. It does its job well.

The ABS can be shaped using drilling or welding.

diagram

(a) Name the joining process shown in Fig. 10. [1]

(b) State two items of personal protective equipment (PPE) that must be worn during this process. [2]

[Total: 3 marks]

Answer Details

(a) Name the joining process shown in Fig. 10 [1]

Welding (MIG welding or arc welding also accepted) [1]. The diagram shows two mild steel plates joined by a weld bead, which is the fused metal deposited along the joint line. Welding melts the parent metal at the joint, and often adds filler material, creating a permanent metallurgical bond when it solidifies.

(b) State two items of personal protective equipment (PPE) that must be worn during this process [2]

Any two from the following, each worth [1]:

  • Welding mask / helmet with a tinted visor to protect the eyes and face from the intense ultraviolet and infrared radiation produced by the arc, which can cause arc eye (photokeratitis) and skin burns.
  • Leather gauntlets / heat-resistant gloves to protect hands and wrists from sparks, spatter, and radiated heat.
  • Leather apron / protective clothing (flame-resistant overalls or jacket) to shield the body from sparks and hot metal spatter.
  • Safety boots (steel-toe-capped) to protect the feet from falling hot metal and heavy workpieces.

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