Fig. 4 shows a student applying a two-part epoxy resin adhesive to join two pieces of acrylic. The polymer has been chosen for its specific properties inclu...

Assessment: Design & Technology 0445 | Paper 3 Mock 01 | Materials Subject: Design & Technology - 0445

Question 1 Report

Fig. 4 shows a student applying a two-part epoxy resin adhesive to join two pieces of acrylic. The polymer has been chosen for its specific properties including its ability to be formed into shape. Modern manufacturing processes allow polymers to be produced in large quantities efficiently. The choice of polymer depends on the required properties of the finished product.

All the bits are smooth. It stays cool in the heat. The parts fit well.

diagram

(a) State two items of PPE that should be worn when using epoxy resin adhesive. [2]

(b) Explain why the workshop should have good ventilation when using epoxy resin adhesive. [2]

(c) State what COSHH stands for. [1]

Answer Details

(a) When using epoxy resin adhesive, two suitable items of PPE are:

  • Disposable gloves or protective gloves [1] - Epoxy resin is a skin irritant and sensitiser. Direct contact can cause dermatitis or allergic reactions, so gloves provide a barrier between the adhesive and the skin.
  • Safety goggles or eye protection [1] - Splashes of uncured epoxy or its hardener can cause serious eye irritation or chemical burns. Goggles prevent accidental contact with the eyes.

An apron or protective clothing is also acceptable, as it prevents the adhesive from staining or damaging the user's clothes and protects the skin on the torso and legs.

(b) Epoxy resin releases fumes and vapours during use, particularly from the hardener component [1]. These fumes can be harmful if inhaled, causing symptoms such as dizziness, headaches, or respiratory irritation. Good ventilation ensures that fresh air circulates through the workshop, diluting and removing the harmful vapours so that air quality remains safe for the user and others in the room [1].

(c) COSHH stands for Control of Substances Hazardous to Health [1]. This is a set of regulations that requires employers and schools to assess and control the risks from hazardous substances, including adhesives like epoxy resin, to protect the health of anyone who may be exposed.

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