Design & Technology (9-1) - 0979 CIE

Cutting, Shaping And Forming (Materials option)

Gbogbo ọrọ náà

Once a part is marked out it has to be brought to shape, and that means removing the material you do not want and forming what is left. Cutting, shaping and forming is the heart of practical workshop skill: choosing the right saw, file, drill, machine or CAM process for the material in front of you, and using it in a way that is accurate, efficient and safe. The same shape can often be reached several ways, and a designer who understands the processes makes the choice that gives the best result for the least effort.

This note works through cutting and material removal for woods, metals and polymers: the hand saws, files and chisels; the power and machine tools such as the pillar drill, scroll saw, lathe and sanding machines; the forming processes including line bending, vacuum forming and bending sheet metal; and the CAM routes of laser cutting and CNC routing. It explains how to match the process to the material and why each tool cuts the way it does.

Ebumnobi

  1. select and perform methods of cutting and removal of materials, using appropriate hand tools, power tools, machinery and/or computer-aided manufacture (CAM).

Nkuzi Olu

Gee ntị na nkuzi a na ngwa

Maapụ uche

E seela isiokwu a ka ị hụ otu echiche si ejikọta.

Mepee maapụ uche na ngwa

Kaadị ncheta

Omume ncheta ngwa ngwa n'ihe a na-anwale n'isiokwu a.

Mee omume kaadị ndị a na ngwa

Akwụkwọ Ọmụmụ

Cutting means separating material along a line, and the right saw depends on the material and the kind of cut. The key variable is the tooth pitch (how many teeth per length): coarse teeth cut fast but rough and suit thick, soft material such as timber, while fine teeth cut slowly but cleanly and suit thin or hard material such as metal and acrylic. A second variable is whether the saw cuts straight lines or curves.

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Nnyocha Ọmụmụ

Ekele diri gi maka imecha ihe karịrị na Cutting, Shaping And Forming (Materials option). Ugbu a na ị na-enyochakwa isi echiche na echiche ndị dị mkpa, ọ bụ oge iji nwalee ihe ị ma. Ngwa a na-enye ụdị ajụjụ ọmụmụ dị iche iche emebere iji kwado nghọta gị wee nyere gị aka ịmata otú ị ghọtara ihe ndị a kụziri.

Ị ga-ahụ ngwakọta nke ụdị ajụjụ dị iche iche, gụnyere ajụjụ chọrọ ịhọrọ otu n’ime ọtụtụ azịza, ajụjụ chọrọ mkpirisi azịza, na ajụjụ ede ede. A na-arụpụta ajụjụ ọ bụla nke ọma iji nwalee akụkụ dị iche iche nke ihe ọmụma gị na nkà nke ịtụgharị uche.

Jiri akụkụ a nke nyocha ka ohere iji kụziere ihe ị matara banyere isiokwu ahụ ma chọpụta ebe ọ bụla ị nwere ike ịchọ ọmụmụ ihe ọzọ. Ekwela ka nsogbu ọ bụla ị na-eche ihu mee ka ị daa mba; kama, lee ha anya dị ka ohere maka ịzụlite onwe gị na imeziwanye.

  1. Which saw is most suitable for cutting a tight internal curve in thin acrylic? A. Tenon saw B. Rip saw C. Coping saw D. Junior hacksaw Answer: C
  2. Why should a fine-toothed blade be used to cut thin sheet metal? A. It cuts faster than a coarse blade B. It keeps at least three teeth in the cut so the saw does not snatch C. It is the only blade that fits a hacksaw D. Fine teeth clear large chips better Answer: B
  3. When drilling a large hole in mild steel, the spindle speed should be: A. As fast as possible B. Slow, often with cutting fluid C. The same as for a small drill D. Irrelevant to the result Answer: B
  4. Which process forms a crisp single fold in acrylic sheet? A. Vacuum forming B. Line bending (strip heating) C. Sand casting D. Steam bending Answer: B
  5. Which material must never be cut on a school laser cutter because it releases toxic fumes? A. Acrylic B. Plywood C. PVC D. MDF Answer: C

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